There’s no doubt that craft beer has been sought within the past few years, paving the way for the development of more microbrewery businesses. The consumption of beer has increased continuously in the country, particularly among the urban millennial groups.
People now prefer to go out to the brewpub after their working hours, along with the rise in higher living standards and personal disposable income.
But have you ever considered what is required for these new and emerging microbreweries to set up and start serving?
Normally, a microbrewery is the type of brewery accountable for the production of small volumes of beer. It is also referred to as craft beer brewery or a brewpub. It’s normally run by brew masters who have experience with the procedure of production of craft beer.
Did you know that one of the most disregarded features of brewing beer is the steam boiler?
You see, making a good beer is all about creating the ideal combination of ingredients. However, each microbrewery requires steam to boil water, sanitize essential nutrients and when the beer is transferred into kegs.
Sizing systems is a bit complicated subject for any brewery, no matter if it’s small, big, startup or established. The solution to efficient sizing for volume and capacity for your brewery depends on the minor details: size, efficiency, and cost.
Not just does the preferred volume for every batch must be considered. It must involve the style and variety too.
Determine Your Annual Production
The initial stage in picking what microbrewery brewing system fits your condition is to identify your yearly production.
Keep in mind that bigger system you need, especially if the more beer you plan to produce.
For instance, a microbrewery planning to generate various smaller batches of beer might require similar system volume as a bigger brewery planning to make a select few bigger batches of brews.
The variance in their system setups is if the volume is spread between several trivial, individual containers and a few bigger containers. For example:
- Take the microbrewery system size.
- Then multiply it by the quantity of brews you’d wish to brew weekly.
- Increase that number by 50 workweeks within a year.
That will offer you the annual manufacture amount you try to determine. That will help you choose on the system volume you’ll need to accomplish your brewing objectives.
Tank Size Options for Microbreweries
The tank sizes for brewing normally range from approximately three-barrel tanks to more than 100-barrel tanks. Your average brewpub would prefer tanks that range from 7-15-barrel tanks.
The bigger the container, the more beer you can generate per brew.
• Deciding on a high-volume setup
Another advantage of a bigger volume output for microbreweries is that every batch brewed is lower operating expenses. A 15-barrel container can generate more than double as much beer every working hour unlike a 7-barrel container.
Nonetheless, remember that lesser production expenses linked with greater production make sense for bigger breweries only whose demand complements the bigger supply.
On the other hand, microbreweries have different factors to consider throughout their startup.
• Understand what types of beers will be brewed
First, you need to consider the various type of beers you’d wish to have on tap. You also need to calculate the amount of beer your microbrewery will sell.
Understanding the slowest sales rate could be utilized to measure how much beer will need to be brewed every period.
That will provide an idea of how long a group of your slowest selling beer tends to stay on tap.
• Don’t forget about freshness
Do you like to serve your patrons with the freshest beer possible?
Then your objective must be the time to last no longer than the storage life of the beer.
Microbreweries keeping different beers on tap are better benefited by a smaller beer length, along with several serving containers and small fermenters. Microbreweries gain from the convenience that a system of such as those offers.
A brewpub using serving vessels must not have beer residing in their serving vessel for over four weeks. Measure the volume of every batch of beer your think will be sold through this time to maximize taste and lessen waste.
You can then utilize that data to identify the tank capacity you’ll require for your microbrewery.
That measurement must be according to the beer you wish to sell the least of. Famous beer could be brewed often to keep a continuous supply.
Number of Fermenter Tanks Needed
Another component you should consider is the number of fermenter tanks needed.
Ales are supposed to have an average fermentation period of 14 days. Meanwhile, lager takes at least 3-4 weeks. That would enable for 25 ale brew cycles or 12 ½ bigger brew cycles every year.
For instance, your microbrewery strives to generate 4,500 barrels every year to brew three days every week. The preferred tank capacity can be measured by using the figures below:
4500 barrels/year divided by 50 (the number of workweeks within a year).
The appropriate tank capacity required is 30 barrel.
Does your microbrewery need to brew 80% ales and 20% lagers?
If you use the 4500 total barrels above, you can brew 900 barrel of lager and 3,600 barrel of ale.
Give Room to Grow
Throughout the entire planning stage, you must give your microbrewery room to grow. Both established and new microbreweries must take note of the significance of leaving room for expansion.
Do not be afraid to pick the bigger size and think you’ll grow into it, especially if you’re in between sizes.
The cost between medium and small equipment is nominal
Nevertheless, that’s a small difference given that you don’t wish to spoil it by purchasing more stuff than you need. Doing so could result to issues like useless expenses and product waste.
After all, you don’t wish kegs filled of timeworn beer if you need to create a new set.
The process and idea of a microbrewery startup are thrilling. However, you will find sudden expenses, which arrive.
Things are often ignored when we talk about the planned budget, like the real prices of a beer canning line and other set costs, which can’t be prevented during the startup stage.